Quick answer: Tackle twill is cut polyester twill fabric, layered and stitched onto a jersey to make numbers, names and crests. It is the traditional “pro” look for ice hockey, baseball, American football and basketball jerseys. Pexton Apparel in Sialkot, Pakistan, makes tackle twill jerseys and loose tackle twill numbers for teams and brands from 30 pieces per design, shipped duties paid to the USA, UK, Canada and Europe.
Tackle Twill Jerseys at a Glance
| What it is | Polyester twill shapes stitched onto the garment with a zig-zag or satin edge |
|---|---|
| Layers | Single, double (outline) or triple layer |
| Used on | Ice hockey, baseball, American football, basketball and varsity wear |
| Manufacturer | Pexton Apparel (Pexton International), Sialkot, Pakistan, since 2010 |
| Fonts | Block, collegiate, pro-style or your custom font |
| Personalisation | Individual names and numbers per player |
| Minimum order | 30 jerseys per design; names and numbers can differ |
| Sample time | 8–10 days |
| Shipping | DDP (duties paid) to the USA, UK, Canada and Europe |
| Quote | Free mock-up and quote within 24 hours |
Single, Double or Triple Layer?
- Single layer: one colour, clean and light. Common on practice and youth jerseys.
- Double layer: a number in one colour on a slightly larger outline in a second colour. The classic pro look.
- Triple layer: two outlines for bold, high-contrast numbers on game jerseys.
Each extra layer adds stitching time and weight, so it also adds cost. Many clubs use double layer on game jerseys and single layer on practice wear.
Tackle Twill vs Sublimation vs Heat Transfer
| Method | Look | Pros | Watch out for |
|---|---|---|---|
| Tackle twill | Raised, stitched, textured | Premium, very durable, traditional | Heavier; higher cost per number |
| Sublimation | Flat, printed into the fabric | No weight, unlimited colours, never peels | Only on light-base polyester; flat look |
| Heat transfer vinyl | Flat, slightly glossy | Low cost, quick for names | Can crack or lift after many washes |
A common mix: sublimated body design with tackle twill numbers and crest. Our sublimated sportswear guide covers the printed side in detail.
Where Tackle Twill Is Used
- Ice hockey: front crest, back numbers and names, shoulder numbers. See our ice hockey jersey manufacturer page.
- Baseball: chest script, front and back numbers on button-up jerseys. See travel baseball uniforms.
- American football: large front and back numbers, often with shoulder or sleeve numbers.
- Basketball and varsity: retro-style numbers and lettering.
How to Send a Name and Number List
Send a spreadsheet with one row per player: size, name (exact spelling), number and any special notes. We check duplicates and missing sizes before production and pack each jersey by player. Our team uniform size guide helps you get the size mix right.
Browse tackle twill number patches and ice hockey jerseys.
How an Order Works
- Send your brief: logo, colours, sizes and quantities. We reply with a quote within 24 hours.
- Free mock-up: we show the design with your branding before anything is made.
- Sample: a physical sample in 8–10 days to check fit, fabric and decoration.
- Bulk production: typically 14–16 days after you approve the sample, with every piece checked.
- Delivery: packed by size and shipped duties paid (DDP).
New to ordering? Read 15 questions to ask a sportswear manufacturer and how to order from Pexton Apparel.
Frequently Asked Questions
What is tackle twill on a jersey?
Tackle twill is polyester twill fabric cut into numbers, letters or crests and stitched onto a jersey with a zig-zag or satin edge, giving a raised, durable finish.
Is tackle twill better than sublimation?
Neither is better in every case. Tackle twill gives a premium raised look and lasts a long time; sublimation is lighter, has unlimited colours and never peels. Many teams combine both.
Can every jersey have a different name and number?
Yes. Send a player list with sizes, names and numbers and each jersey is made and packed individually.
Can you supply loose tackle twill numbers?
Yes. We can make loose tackle twill numbers, letters and crests for you to apply, as well as finished jerseys.
What is the MOQ for tackle twill jerseys?
30 jerseys per design. Names and numbers can be different on every piece.
Get a Quote for Tackle Twill Jerseys
Send us your logo, colours, sizes and quantity. We will send a free mock-up and quote within 24 hours. Get a free quote → or WhatsApp your design.